Off-Grid Carbon-Impartial Built-in EV Charging Complicated

The proposed off-grid built-in system might be very helpful when there’s a sudden grid failure. It can proceed to supply charging for two- and four-wheelers. Moreover it should allow bio-CNG shelling out, sale of milk, sale of natural manure, sale of cow urine for medical utilization that may even be exported, and allow you to declare carbon credit as nicely.

Many new applied sciences are getting launched throughout the size and breadth of our nation, equivalent to:

  • EV charging stations
  • Compressed biogas vegetation
  • Agri-voltaic farms (coming quickly)
  • Battery primarily based power storage techniques (coming quickly)
  • Hydrogen era techniques (coming quickly)

As of at present, all these techniques are being deliberate in silos and are being constructed as impartial techniques. However that is the precise time to plan built-in techniques, which might supply extra advantages, other than their meant use. It can permit us to derive a number of advantages. A short introduction to every of the above listed applied sciences is given beneath.

Fig. 1: Prime view of Agri-voltaics farm unfold over one acre land with 900 panels mounted in alternate slots

EV charging stations

The variety of electrical automobiles is rising day-to-day, which can be rising the necessity for EV charging stations. Each authorities and personal corporations have began constructing charging stations. These stations are of two most important classes: inside the metropolis and alongside the highways. Right here we will give attention to the charging stations being put in alongside the highways and main roads between cities.

Virtually all of those charging stations are grid-based. Grid-connected techniques are simple to put in, want much less funding, and take up much less house. Nevertheless, they’ll put an enormous load on the already overloaded grid. Additionally, think about what is going to occur if there’s a grid failure?

Subsequently, to sort out such a scenario, we must always have some off-grid charging stations as nicely. Such charging stations will scale back load on the grid and might be very useful in case of a protracted grid failure.

There are two- and three-wheeler chargers in addition to four-wheeler chargers. The four-wheeler chargers themselves are of three varieties.

Stage 1 (L1) chargers

These are gradual chargers that take eight to 10 hours to cost a depleted battery. Therefore these are utilized in residences for in a single day charging.

Stage 2 (L2) chargers

These take about 4 hours to cost. Such chargers are put in in housing complexes, workplaces, eating places, malls, and so forth.

Stage 3 (L3) chargers

These are DC superfast chargers. An L3 charger can cost a depleted battery to 80% inside an hour or two. These are particular chargers which are put in by the automotive producers or authorities companies alongside the freeway.

Fig. 2: Close up view of Agri-voltaics farm showing 3 panels attached together and mounted in alternate slots in each row
Fig. 2: Shut up view of Agri-voltaics farm exhibiting 3 panels connected collectively and mounted in alternate slots in every row

Compressed biogas vegetation

Biogas vegetation are fairly frequent. These vegetation use bio waste materials, cow dung, and so forth, and produce methane fuel. This fuel is generally used for cooking. Nevertheless, if now we have to make use of it for CNG automobiles or for turbines, the uncooked biogas needs to be handled; it incorporates carbon-dioxide, water vapour, and hydrogen sulphide fuel. When these undesirable gases are eliminated, we get 90% focus of methane, which is then compressed. Compressed biogas is an efficient substitute for CNG.

If biogas is used to generate electrical energy utilizing customary obtainable bio-gas turbines:

  • One cow offers 1000kWh (items) {of electrical} power per yr
  • One cow offers 2.75kWh power per day
  • Hundred cows present 275kWh power per day

If biogas is used for making bio-CNG:

  • One cow offers 1.5 cubic metres of uncooked biogas per day
  • Hundred cows present 1500 cubic metres of uncooked biogas per day
  • If purified, 100 cows present 900 cubic metres of pure methane per day

Agri-voltaic farms

Agri-voltaics is a mix of agriculture and photo voltaic photovoltaic (PV) power era. PV energy vegetation want giant stretches of land. Normally, the land chosen for PV installations is barren land. In lots of locations fertile land can be getting used. If agriculture land needs to be used, then agri-voltaics needs to be most well-liked.

In agri-voltaics, the PV panels are put in at a top of greater than 244cm (8 ft). And solely 50% space is roofed by the panels, as proven in Fig. 1. Fig. 2 reveals shut up view of an meeting of three panels every.

The gaps between the panels permit the daylight to fall on the land beneath, allowing cultivation. Within the shade of photo voltaic panels, numerous forms of vegetable and flowers could be simply grown. Because the land is partially shaded, the vegetation want much less water. Regardless of much less water utilization the yield is identical or typically higher.

The presence of vegetation offers cool air to the photo voltaic panels. Cooler PV panels produce elevated energy output. The water used for cleansing the panels irrigates the vegetation and doesn’t go waste. The farmer is assured of standard earnings by promoting electrical energy generated by the PV panels. Additionally, he can do the farming and double his earnings.

Allow us to take a look at a PV system design:

  1. One acre space=43560sq ft
  2. Space of every 300Wp PV panel =6.5×3.25=21.125sq ft
  3. Variety of 300Wp panels doable=43560/21.125=2062
  4. Variety of panels if solely 50% space is roofed=1031
  5. Panels after leaving 13% space for development=900
  6. With 3 panels in every PV meeting, variety of assemblies=300
  7. Slots with 20×30 association =600 (adjoining slots left vacant)
  8. Energy output=300Wp×900= 270,000Wp or 270kWp
  9. Charging energy (assuming 90% effectivity of chargers)=270× 0.9=243kWp
  10. Common charging energy obtainable for 8 hrs on a sunny day =200kW
  11. Most variety of 25kW prices which may very well be run=8
  12. Whole power generated in 8 hours=200kW×8hrs=1600kWh or 1600 items

Battery-based power storage techniques

Electrical grid will get energy from numerous sources, equivalent to coal energy vegetation, hydel turbines, nuclear, photo voltaic, and wind. As a higher variety of photo voltaic and wind energy vegetation are getting put in, the renewable power content material within the combine is rising.

Sadly, the renewable power sources are extremely variable and unpredictable. This poses drawback for the grid stability. Generally there’s extra energy era and different occasions there’s sudden discount in generated energy.

So as to stabilise the grid, there’s want for short-term power storage. A battery financial institution can be utilized in such a scenario. When there’s extra power, the batteries can retailer the power. When there’s demand for power from the grid, saved power from the batteries can be utilized.

Though use of batteries seems to be a easy resolution, the price of these batteries may be very excessive. Fortunately, this being a land primarily based utility, dimension and weight of batteries shouldn’t be very important. Therefore, even the cheaper lead-acid batteries can be utilized.

Another choice for decreasing the price is to make use of discarded lithium-ion batteries from electrical automobiles. Such batteries nonetheless have about 75% storage capability. These batteries can be utilized for a couple of years, as their second life.

Gravity batteries

Because the demand for lithium-ion batteries is rising, the costs of metals like lithium, cobalt, and nickel are capturing up, leading to elevated value of lithium-ion batteries. To beat this drawback, options equivalent to gravity batteries are being examined.

A heavy block of cement is raised utilizing a crane or elevator mechanism. The block acquires potential power proportional to the peak to which it’s raised. When energy is required, the block is slowly lowered, which drives the generator. Such batteries are cost-effective and have life span of greater than 25 years.

Right here is an instance of the gravity battery’s capability:

  1. Potential power=[(mass× acceleration due to gravity×height)/ 3600]Wh
  2. Mass in kg, g=9.81m/sec2, top in metres
  3. For 100-ton slab, raised to 100m top, power saved=27.25kWh

Hydrogen era techniques

Hydrogen is rising as an alternative choice to fossil fuels. To make inexperienced hydrogen, renewable power is used. When present is handed by means of an electrolyser, it splits the water molecules into hydrogen and oxygen.

Hydrogen has many makes use of

We will combine hydrogen with CNG as much as 20%. This combination of gases can be utilized in the identical tools as the unique CNG generator or car, with none modification to the engine. Additionally, the security precautions stay the identical as for pure CNG dealing with. Thus, each time renewable power is accessible in extra amount, it may be saved as hydrogen fuel.

The above calculations assume common values of the parameters and are for common steering solely. Whereas designing an precise system extra correct knowledge needs to be thought of. For instance, sort of PV panel, the typical daylight situations for the chosen area, breed of the cows, and so forth may have giant affect on the accuracy of calculations.

A phrase of warning. Inexperienced hydrogen is an rising subject, and the fuel is very explosive in nature. There are security considerations whereas dealing with hydrogen. Authorities has introduced Nationwide Hydrogen Mission. We have to arrange protected working procedures and may have skilled manpower to deal with the fuel. Until then, it’s not advisable to go for hydrogen primarily based techniques. It could take a couple of years to achieve maturity stage.

System design

The structure of proposed EV charging advanced is proven in Fig. 3. The agri-voltaics farm is central to this technique, round which the entire advanced is designed. This farm generates DC energy in daytime from the daylight. The PV energy is equipped to DC superfast chargers, L2 chargers, and 2- and 3-wheeler chargers.

Normal L2 chargers want AC enter. Subsequently, an inverter is used to transform DC provide to AC earlier than connecting to L2 chargers. The DC and L2 chargers want a couple of tens of kW, therefore these will work solely when daylight is powerful. The two- and 3-wheeler chargers want a lot much less energy, so these will begin working as quickly because the solar rises.

EV charging as a service offers good return on funding as in comparison with promoting power to the grid.

Each time there’s extra PV energy, it may be saved within the batteries. If the DC voltage drops because of clouds, energy from the battery can be utilized to assist the availability.

When the batteries get absolutely charged, extra PV energy can be utilized for hydrogen era. The electrolyser splits water into hydrogen and oxygen. The hydrogen could be saved in a storage tank. The only manner to make use of this hydrogen is to combine it with CNG. As much as 20% hydrogen could be blended while not having any modification to the CNG system.

As talked about earlier, inexperienced hydrogen expertise is in preliminary levels of growth. Dealing with hydrogen, because of its explosive nature, may be very difficult. Now we have to attend until this expertise matures earlier than utilizing it. Therefore, within the preliminary implementation of proposed EV charging system, we have to discover out an alternative choice to hydrogen electrolyser.

One easy different is to have second set of batteries. This generally is a chemical battery or a gravity battery. Gravity batteries may have very lengthy life as in comparison with chemical batteries.

A cow-shed could be established close to the farm. As talked about earlier, the land beneath the PV panels can be utilized for farming. Within the proposed scheme, the land is used to provide fodder (recent grass) for the cattle. After assembly fodder requirement, if nonetheless there’s spare land obtainable, greens and fruits could be grown for added earnings.

Common earnings could be earned by promoting cow’s milk. There may be additionally a giant demand for cow urine for medical functions. The cow dung can be utilized for the biogas plant. The uncooked biogas generated incorporates carbon-dioxide and water vapour. As soon as these two are eliminated, we get 90% methane, which could be compressed to get bio-CNG.

This compressed bio-CNG can be utilized for electrical energy era throughout night time. The output of this generator is AC, which could be instantly fed to the L2 chargers. A rectifier is used to transform AC to DC for the DC superfast charger.

In summer time, the PV energy generated is greater than in winter. Therefore, in summer time we might have extra bio-CNG within the tanks. Extra bio-CNG could be stuffed within the automobiles by means of the CNG dispenser, as proven in
Fig. 3.

Fig. 3: Layout of proposed EV charging complex
Fig. 3: Format of proposed EV charging advanced

The PV panels could be put in on roof-top of the cow shed. This can additional improve the PV energy era, offering extra earnings.


The proposed system is pretty advanced. Subsequently, full automation needs to be accomplished for correct operation of the system and to maximise return on funding. Additional, all security techniques needs to be put in for avoiding any untoward incidents.

The photo voltaic radiation and climate modifications are extremely fluctuating. Therefore, climate forecasts for subsequent few days needs to be supplied as enter to the automation system. Equally, the sample of demand for EV charging could be studied and fed as enter to the system.

Throughout extended spell of rains, the PV energy might not be enough for assembly the facility calls for. In that case, for few days, the traditional CNG may very well be used as a backup gas. Use of synthetic intelligence and machine studying program might be very helpful for optimum operating of the system.


The proposed scheme could be applied in two steps. Step one is to verify technical feasibility. A pilot plant could be established and run for 2-3 years to achieve perception into the operation of the system. It can generate very helpful knowledge.

Within the second step, full-scale plant could be constructed, primarily based on the learnings from the pilot plant. Optimisation could be accomplished primarily based on the info obtainable, with a purpose to scale back the price of the system.

The price of implementation will he on the upper facet as a result of advanced nature, however this built-in system will supply a number of advantages. The return on funding might be a lot greater, which is able to scale back the payback interval.

Some benefits of the system are:

  • Off-grid operation reduces burden on grid on day by day foundation
  • Off-grid operation is extraordinarily helpful throughout emergency grid outages
  • Shorter cables and fewer transmission losses
  • Carbon-neutral system
  • Self-sufficient with minimal motion of fabric

Some sources of income era are:

  • EV charging service
  • Bio-CNG shelling out
  • Sale of milk
  • Sale of natural manure
  • Sale of cow urine for medical utilization (may even be exported)
  • Can declare carbon credit

And a few avenues of the financial savings from the venture are:

  • Automobiles used for promoting milk and manure get free charging or free CNG
  • Free electrical energy for the advanced
  • Conservation of water due to agri-voltaics
  • Further energy era due to decrease working temperature of panels
  • Water used for cleansing the panels goes for irrigation
  • Fodder for cattle grown inhouse; much less value and no transportation
  • Car house owners ready for EV to cost can go to cow shed and feed the cows


Alongside the highways there’s sufficient land obtainable for implementing the proposed scheme. An built-in system provides many extra benefits. The return on funding is excessive. A lot of the inputs for operating the system can be found inhouse. Therefore there’s minimal motion of fabric.

Besides inexperienced hydrogen, all different applied sciences could be simply applied. The tools required for the system is accessible inside the nation. Thus, a pilot plant could be began with many of the tools procured domestically.

In future, extra superior applied sciences, equivalent to gas cells, may very well be used for extra environment friendly and silent operation. This off-grid system might be very helpful when there’s a sudden grid failure. It can proceed to supply charging for two- and four-wheelers.

Dr Vijay Deshpande presently works for photo voltaic power initiatives. He has additionally labored as electronics {hardware} engineer in a number of corporations

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